Suspension Engineer

Impassioned by the goal of delivering high-performance products to both the professional athlete and the recreational cyclist, Cycling Sports Group encompasses several powerhouse Cycling brands, including Cannondale, GT, Charge, and Fabric. Cycling Sports Group is proud to present a truly unique and powerful portfolio of cycling brands to the market, continually striving to evolve through the very best products and service available today.

Wilton, CT

Cycling Sports Group

<strong>At Dorel Sports, innovation and product is at the heart of what we do. Every project, every meeting, every moment is an opportunity to create the perfect ride for millions of consumers around the world. From a Sunday family ride to the Tour de France, Dorel Sports employees are helping people find the perfect ride.</strong><br /><br /><strong>Walking the Talk.</strong><br /><br /><strong>Health insurance and a retirement savings plan is just the beginning for our employees. Our culture is as fun and lively as the lifestyle brands we represent.</strong><br /><br /><strong>STAY WELL.</strong> https://www.dorelsports.com/

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Full Time

Overview: <p style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Develop bicycle suspension components from concept to mass production using 3D modeling software. Use knowledge of mechanical engineering to determine the ideal design, materials, and manufacturing process, and work with suppliers to bring product to market. </span></span></p> <p style="margin: 0px 0px 16px;">&nbsp;</p> <p style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;"><br /><br /></span></span></p>
Responsibilities: </span></span></p> <ul> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Develop bicycle suspension components from concept to mass production.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Work collaboratively with Industrial Design, Product Management, Quality, Manufacturing Engineering, Project Management, and suppliers to meet time, quality, and budget commitments. </span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Use 3D modeling software to design products and determine the ideal manufacturing process.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Use 2D drafting software to create technical part and assembly drawings utilizing GD&T.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Organize design reviews and DFMEAs to prepare new designs for manufacturing hand-off.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Develop test protocol for new designs, to ensure durability and performance criteria are met.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Create qualification test plans that meet international, legal, and CSG standards; troubleshoot testing failures and modify designs accordingly.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Manage prototype assembly, testing and troubleshooting through development.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Use manual machine tools and test equipment to fabricate, modify, build, and test prototype designs.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Work closely with Quality engineering and suppliers to maintain the strictest quality levels through development and production.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Maintain familiarity with internal testing protocols, internal clearance models, and international compliance standards.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Use computational analysis tools (FEA) to refine and optimize engineering design to ensure testing success while pushing the boundaries on lightweight design and performance.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Support and follow engineering best practices and establish new best practices as needed.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Perform research as needed to support new, innovative designs and/or processes.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Evaluate and tune ride performance by field testing and data acquisition.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Drive a company vehicle for transport of employees and equipment to off-site locations.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">Travel as needed to support product development and testing.</span></span></li> </ul> <p style="margin:0px 0px 16px;"><span style="font-size:11pt;"><span style="font-family:calibri,sans-serif;">
Requirements: <ul> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Degree in mechanical engineering</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Experience and understanding of hydraulic systems and damper design</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Superior knowledge of bicycle and suspension products including their service assembly</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Fluency in 2D and 3D design software (PTC Creo)</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Strong mechanical aptitude to solve complex packaging, assembly, and mechanism problems</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">High level of self-motivation and ability to handle several concurrent projects</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Excellent communication skills and problem-solving abilities</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Experience and understanding of quality management systems</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Exceptional team dynamics with the ability to support and cooperate with others</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Work in versatile international teams</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Ability to drive and pass DOT certification</span></span></li> </ul> <p style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Beneficial Qualifications</span></span></p> <ul> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Experience using GD&amp;T</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Proven use of Finite Element Analysis to evaluate structural parts and assemblies</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Understanding of mass production CNC machining, forging, and stamping</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Previous work in a bike shop</span></span></li> <li style="margin: 0px 0px 16px;"> <p style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Physical Demands</span></span></p> <ul> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Ability to lift 50 pounds.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Travel to visit suppliers and vendors worldwide.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Use hand tools for measurement and bicycle assembly.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Working conditions are normal for an office environment.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Must be able to sit for extended periods of time.</span></span></li> <li style="margin: 0px 0px 16px;"><span style="font-size: 11pt;"><span style="font-family: calibri,sans-serif;">Must be able to use a computer keyboard and view a monitor for extended periods of time.</span></span></li> </ul> </li> </ul>